Custom Dry Cleaning Equipment , Electric Dry Cleaning Machines With Vibration Plate

Custom Dry Cleaning Equipment , Electric Dry Cleaning Machines With Vibration Plate​

 equipment structure
The cleaning system mainly consists of ultrasonic generator, ultrasonic transducer, cleaning tank, vacuum drying system, distillation recovery tank, circulation filtration system, water separation system, automatic temperature control heating system, site and frame, feeding and discharging system, light type Multi-arm manipulator, extraction system, fully enclosed enclosure, observation window and control system.

device description
The cleaning machine is an automatic cleaning device. The cleaning process is controlled by a programmable logic controller (PLC). Four consecutive ultrasonic cleaning tanks made of high-quality imported 316L stainless steel, hydrogen degassing ultrasonic cleaning and steam cleaning are continuous. Working cleaning system. The operator puts the cleaning basket with the workpiece on the outer end of the feeding and conveying chain, that is, the loading and unloading end, the pneumatic door of the inlet and outlet is automatically opened, and the feeding and conveying chain automatically sends the cleaning basket to the inner end, that is, the loading and unloading station.

At the same time, the pneumatic door of the inlet and outlet is automatically closed, and the multi-arm robot sends the cleaning basket to the ultrasonic rough washing tank for preliminary cleaning, and then sends the cleaning basket to each process step in turn, and the workpiece is subjected to multi-stage cleaning treatment and vacuum drying. The multi-arm manipulator then returns the cleaning basket to the inner end of the infeed and discharge conveyor chain, that is, the loading and unloading station, and the pneumatic door of the inlet and outlet ports is automatically opened, and the feeding and conveying chain automatically sends the cleaning basket to the outer end, that is, the loading and unloading end. The pneumatic door of the inlet and outlet is automatically closed, the operator takes the cleaning basket from the loading and unloading end, and then takes the cleaned workpiece out of the cleaning basket to complete a cleaning process.

1: Ultrasonic cleaning (first tank):
Effective size of inner groove: about 500×400×400mm

The structure of the tank body: The material of the tank body is made of high quality imported SUS316L and 2mm stainless steel plate. The bottom of the tank is provided with a drain valve, and the bottom is equipped with an input type ultrasonic vibration plate. The bottom of the shock plate is provided with a detachable stainless steel filter net, an external stainless steel float type liquid level gauge, an automatic liquid level alarm system, and an overflow port at the rear. Design a V-groove for each slot. It is equipped with a flanged slag port for easy cleaning of excess impurities. It is equipped with a circulation system to effectively keep the solvent evenly circulated.

Ultrasonic system: It consists of ultrasonic generator, transducer, cable and so on.

Ultrasonic generator: The ultrasonic generator adopts Chengchengshan self-developing and has a long service life. With overload protection, automatic tracking of liquid level frequency, full digital sweeping and other functions. The power conversion efficiency can reach over 95%, and the power output is stable and reliable.

Transducer:

1. Transducer power: 50W/piece; transducer frequency: 28KHz.
2. Adopting the "Bundo" wafer transducer imported from Japan;
3. Introduction of transducer bonding process: The bonding surface of the transducer is first sandblasted before bonding, and then the screw is planted by the seeding machine; thus the transducer is glued with special adhesive when bonding. It is then tightened with screws to effectively ensure that the transducer does not fall off during long hours of operation.

Cable: The high frequency electrical signal of the ultrasonic generator is transmitted to the ultrasonic transducer through the cable. (The cable length can be adjusted according to the actual situation).
Working temperature: 50~80°C (can be adjusted according to actual conditions).

Circulating filtration system: It consists of explosion-proof pump, pressure gauge and stainless steel bag filter. The cleaning liquid passes through (reservoir→Y partition→pump→filter→stainless steel pipe/ball valve→cleaning tank→storage tank) to form a self-circulation, and the impurities in the cleaning liquid are filtered out.

The flow pump and the strength of the lift of the circulating pump ensure that the suspended dust in the cleaning fluid is taken away, and the filtration precision is 10 μm (can be adjusted according to the specific conditions).

Heating control system: thermocouple temperature measurement, digital display temperature controller, temperature control range: room temperature 1~100 °C adjustable, can be locked.
Low level protection system: When the liquid level of the cleaning tank is lower than the set value, the float type liquid level control touches the float switch, signals and cuts off the heating of the tank and the pump power supply.

Cleaning solution: hydrocarbon washing agent.

Other technical requirements: the tank body is covered with insulation cotton, and the slag mouth, overflow port and drain port are provided.